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Elements and Performance Criteria

  1. Obtain data for process capability study
  2. Analyse data
  3. Take action to improve process capability

Range Statement

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Competitive systems and practices include one or more ofL

lean operations

agile operations

preventative and predictive maintenance approaches

statistical process control systems, including six sigma and three sigma

Just in Time (JIT), kanban and other pull-related operations control systems

supply, value, and demand chain monitoring and analysis

5S

continuous improvement (kaizen)

breakthrough improvement (kaizen blitz)

cause/effect diagrams

overall equipment effectiveness (OEE)

takt time

process mapping

problem solving

run charts

standard procedures

current reality tree.

Process capability data includes one or more of:

customer requirements for product or service

process stability (control chart) performance

other charts and data.

Procedures (written, verbal, visual, computer based, etc.) include one or any combination of:

work instructions

standard operating procedures (SOPs)

safe work method statements

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant.


Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria and include the ability to determine and improve the capability of one (1) or more processes and to:

obtain relevant data

analyse the data to determine random and non-random variation

develop solutions to reduce variation

develop and monitor the implementation of plans aimed at reducing variation

make further improvements as appropriate and determine capability of improved process.


Knowledge Evidence

Must provide evidence that demonstrates sufficient knowledge to interact with relevant personnel and be able to determine and improve capability, including knowledge of:

statistical methods of processing and describing data

data collection methods

data processing techniques required to establish variability and normal distribution

calculate three sigma or six sigma process capability, as relevant

random and non-random results and processes for recognition of assignable causes

causes of different types of non-random results

causes of random variation

process understanding sufficient to translate the data into variations in the process and determine methods of controlling them.